Revolutionize Your Blanking with Coil-Fed Laser Systems
Produce high-quality parts directly from coils with minimal material lost (up to 30% material savings to sheets), up to 400% rise effectifity
Why Choose Coil-Fed Laser Cutting?
Outperform mechanical blanking and table lasers with unmatched flexibility and efficiency.
Material Efficiency
Tight nesting reduces scrap, saving up to 30% on material costs annually.
Space saving
Coil compare with sheet 80% space saving
Die-Free Production
Save on costly dies, maintenance, and storage with software-driven cutting.
High-Speed Cutting
Laser head speeds up to 98.4 in/s with 2g acceleration for faster production.
Automation
Fully automated from coil to finished part, reducing labor and errors.
Scalable Production
Easily adjust production volumes without retooling, making it ideal for both small batches and high-volume runs.
Comparative Table: Coil-fed Laser vs. Sheet-fed Laser vs. Press Line
- Stamping press is faster in mass production, but requires huge tooling costs, not flexible and unprofitable for small series.
- Coil-fed laser is the golden mean: high speed, material savings, flexibility, no stamping costs.
- Sheet-fed laser is a traditional but less efficient solution compared to roll-fed laser.
Parameter
Coil-fed Laser
Sheet Laser
Stamping Press
10% Material Cost Economy
0$ Tooling Cost
Production Flexibility
Changeover Time in seconds
Minimum Warehouse Space Usage
1-2 Operator Requirement per Line
3 sec Cycle Time (per part)
Minimum Batch Size
Payback Period Less than 1 year
Mediium Maintenance Complexity
Coil-fed Laser Cutting Machine
Coil-fed laser cutting systems offer unmatched efficiency by processing metal directly from coils, which are typically 5–10% cheaper than sheets. With optimized nesting across the continuous length, material savings reach 5–15% compared to sheet-fed systems. This combination can deliver a ROI in as little as 6–12 months for high-production facilities. For example, a plant consuming 8 coils per day could save hundreds of thousands annually in raw material costs alone.
Space and logistics are also optimized—coils take up 50% less warehouse space than sheets, reducing storage expenses and improving workflow. The automated uncoiling, leveling, cutting, and unloading process reduces labor needs, often requiring 30–50% (1-2) fewer operators than equivalent sheet-fed setups. Capable of continuous production over thousands of meters without stopping, coil-fed lasers can match or exceed the productivity of stamping presses while offering far greater flexibility and no need for expensive tooling.
Space and logistics are also optimized—coils take up 50% less warehouse space than sheets, reducing storage expenses and improving workflow. The automated uncoiling, leveling, cutting, and unloading process reduces labor needs, often requiring 30–50% (1-2) fewer operators than equivalent sheet-fed setups. Capable of continuous production over thousands of meters without stopping, coil-fed lasers can match or exceed the productivity of stamping presses while offering far greater flexibility and no need for expensive tooling.
Sheet-fed Laser Cutting Machine
Sheet-fed lasers are a versatile solution for facilities producing a variety of parts with frequent material changes. While material costs are higher compared to coils—sheets can be 5–10% more expensive—they offer greater flexibility in sourcing and are suitable for smaller batch sizes or custom orders. However, material utilization is typically 5–15% less efficient than coil-fed systems due to layout limitations on standard sheet sizes.
In terms of space, sheet storage requires roughly double the warehouse area compared to equivalent coil stock. Operators must also manually load and unload sheets, leading to higher labor requirements than automated coil-fed systems. While production speeds are lower for large-scale runs, modern sheet-fed lasers still deliver excellent precision and can handle a wide range of thicknesses, making them an attractive choice for mixed production environments.
In terms of space, sheet storage requires roughly double the warehouse area compared to equivalent coil stock. Operators must also manually load and unload sheets, leading to higher labor requirements than automated coil-fed systems. While production speeds are lower for large-scale runs, modern sheet-fed lasers still deliver excellent precision and can handle a wide range of thicknesses, making them an attractive choice for mixed production environments.
Stamping Press
Stamping presses excel in mass production with stable part designs, offering output speeds up to 3–5 times faster than laser systems. However, the initial tooling investment is high, and changing part designs can require entirely new dies—often costing tens of thousands. Material utilization is also less efficient, with scrap rates typically 10–20% higher than coil-fed lasers.
Press lines occupy significant floor space, often over 30% more than equivalent laser setups, and require heavy-duty infrastructure. They also demand larger operator teams, sometimes up to twice the manpower compared to coil-fed automation. While unbeatable in high-volume scenarios with no design changes, presses lack flexibility and can be cost-prohibitive when agility and design variation are needed.
Press lines occupy significant floor space, often over 30% more than equivalent laser setups, and require heavy-duty infrastructure. They also demand larger operator teams, sometimes up to twice the manpower compared to coil-fed automation. While unbeatable in high-volume scenarios with no design changes, presses lack flexibility and can be cost-prohibitive when agility and design variation are needed.
Ready to boost your production efficiency?
Leave a request and we’ll calculate how much you can save with our solutions.
Leave a request and we’ll calculate how much you can save with our solutions.
From Coil to Finished Part in One Seamless Process
Discover how our system transforms raw coils into high-precision blanks.
Uncoiling
The uncoiler feeds metal coils smoothly into the system.
Leveling
Removes coil defects for flat, stress-free material.
Laser Cutting
Precision fiber laser module cuts blanks with tight tolerances.
Part Handling
Automated systems separate parts from scrap and stack them.
Control System
Advanced automation ensures efficiency and accuracy.
Panel Bending
Sheet metal forming for complex geometries with automated folding blades.
Main Components of a Roll-Fed Laser Machine
A roll-fed laser machine is a complex yet perfectly balanced system, consisting of the following key components:
Coil Unwinder
A device for unrolling the metal coil, ensuring a smooth and controlled feed of the material.
Straightener and Feeder Rolls
A system that straightens the metal strip and precisely feeds it into the cutting area.
Laser Source
The heart of the machine, generating a powerful laser beam (typically a fiber laser for metal processing).
Laser Cutting Head
Automatically adjusts gas parameters to ensure high cutting quality.
CNC (Computer Numerical Control) System
A computer control system that interprets CAD models and governs the movement of the cutting head, ensuring precision and repeatability.
Conveyor System
The surface where the cutting takes place. In roll-fed systems, a conveyor belt or roller system is often used for continuous material feeding.
Automatic Scrap Removal System
Removes material scraps and harmful fumes generated during the cutting process, ensuring a safe and clean working environment.
Parts Collection System & Stacking System
Automatically collects finished parts and stacks them or places them into containers.
Available Models of Coil-Fed Laser Blanking Systems
Customize Your Coil-Fed Laser System
Enhance your production with advanced options tailored to your needs.
Gantry System for Part Collection
An automated gantry system sorts and stacks laser-cut blanks, accelerating production and reducing manual labor.
6-Axis Robot for Stacking
A 6-axis stacking robot automates the precise stacking of cut parts, handling various shapes and sizes. It reduces labor costs and increases efficiency.
Multi-Gantry Laser Cutting System
Upgrade your machine with a multi-gantry cutting system to boost production speed by 2x, 3x, or even 4x.
Integrated Panel Bending System
This integrated bending system automatically processes parts after laser cutting, ensuring high precision even for complex shapes. It minimizes manual handling and speeds up production.
Additional Uncoiling System
Multiple uncoilers allow processing of different material thicknesses without reloading. More automation means less downtime and higher efficiency.
Filtration and Ventilation Unit
The filtration and ventilation system removes dust and smoke generated during laser cutting. Equipped with a Siemens motor and a Japanese TORAY filter.
Additional Air Compressor
Screw-type air compressor designed for laser cutting. Ready-to-use system includes dryer, oil separator, and air filters.
Laser Marking System
High-speed laser marking system for accurate part identification. Power options: 20/30/50 W, marking speed up to 8000 mm/s, marking area 100×100 to 300×300 mm. Multilingual interface.
Ready to boost your production efficiency?
Leave a request and we’ll calculate how much you can save with our solutions.
Leave a request and we’ll calculate how much you can save with our solutions.